Section of SCP’s largest tank installed

Bulk storage tank being assembled on SCP
Bulk storage tank being assembled on SCP

Progress continues with the installation of the first of two Bulk Storage Tanks (BSTs) being fitted into our SIXEP Continuity Plant (SCP). Due to their enormity, the tanks can’t be delivered to the Sellafield Ltd site fully built. Instead, they are transported in ‘tier’ sections and assembled on-site – there are five tier sections and a dished head for each tank.

Back in May last year, we reported the arrival of the first section of a BST, followed by the delivery and welding of the dished head’ in July. The project team has now reached another important stage with the safe delivery of the latest tier section, which will be welded beneath the upper sections already in place.

Once fully assembled, each tank will stand an impressive 14.8 metres tall and 7.6 metres in diameter.

The assembly is being carried out by Mammoet and Altrad Motherwell Bridge using a top‑down construction method. This involves suspending the structure from above and building it downward, beginning with the top dished head. In the most recent lift, the welded dished head and Tier 5 were raised to allow Tier 4, the latest arrival, to be positioned underneath.

A video of the lift – showing the dished head and Tier 5 being raised before Tier 4 is slid into place – can be viewed by clicking here.

Dave Devine, mechanical engineer, explained the level of planning involved in getting these components to site. He said:

“Before each component leaves Bendalls in Carlisle, the deliveries are meticulously planned between Altrad Motherwell Bridge, STL Logistics Ltd, the highways agency, and police. Once they arrive at Sellafield, the responsibility then includes the Aligned Delivery Team (ADT) to ensure there are no obstructions or other works on the route to the construction site, and then Mammoet unload them.”

The BSTs will play a vital role storing intermediate‑level waste (ILW), including spent sand and ion‑exchange materials produced during the plant’s effluent treatment process which removes radioactive substances from liquid waste streams from across the Sellafield site before the treated water is safely discharged to sea.

SCP’s largest tank begins to take shape

Welding has begun on our bulk storage tank
From left to right: Jimmy McGuigan (site supervisor), John Law (welder), Davie Hughes (welder), Will Stuart (temporary works coordinator) and Grant Dawson (welding inspector) with the bulk storage tank.

Back in May this year, we reported the arrival of the first section of a bulk storage tank, the largest that will go into our SIXEP Continuity Plant (SCP). Since then, progress continues to be made as welding of the tank sections gets underway.

Each tank measures 7.6 metres in diameter and stands 14.8 metres tall. Due to their large dimensions, unlike smaller vessels, the tanks can’t be delivered to the site fully built. Instead, they are transported in sections and assembled on-site.

The assembly is being carried out by Mammoet using a “top-down” construction method. This involves suspending the tank from above and building it downward, starting with the top dished head.

The contract for the two BSTs was awarded to Altrad Motherwell Bridge. The top dished heads were manufactured by König in Germany and completed by Bendalls Engineering in Carlisle, who fitted 36 nozzles and 3 large chimneys.

The BSTs are essential to the SCP’s operations. They will store intermediate-level waste (ILW), including spent sand and ion exchange materials. This waste is produced during the effluent treatment process, which removes radioactive substances from liquid waste streams. Once treated, the purified water is safely discharged to sea.